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Cut List Optimizer

Estimate how many stock boards a cut list needs, allowing for saw kerf, end trimming and waste.

Once you know the total length of your parts, the next question is how many boards that actually takes. This tool divides the total part length plus the cuts between them by the usable length of one board, adds a waste allowance for defects and grain matching, and returns an honest estimate. It is arithmetic rather than a nesting layout, and it says so.

At a glance

What you enter
Total finished length of all parts, Number of parts, Length of one stock board, Saw kerf, End trim per board, Waste allowance
What you get
Whole boards before waste, Boards to buy, Total length bought, Length left over, Estimated yield, Board feet if the stock is 2x4
Formula shown
Yes, every step, right below your results.
Cost and privacy
Free, no account needed, and nothing you type is stored.

See worked examples โ†“ Read the FAQ โ†“ Share this calculator โ†“

Add up the length of every part, multiplied by how many you need of each.

96 inches is an 8 foot board. Common hardwood comes in 6, 8, 10 and 12 foot lengths.

About 1/8 inch on a table saw blade and 3/32 inch on a circular saw.

The amount squared off each end of a rough board before it can be measured and cut.

Ten percent for clear stock, up to twenty when grain has to match or the grade is low.

Reset

Results are estimates for general information only, always verify with a professional or official source before acting on them.

How to use the Cut List Optimizer

  1. 1 Enter Total finished length of all parts (in), Add up the length of every part, multiplied by how many you need of each.
  2. 2 Enter Number of parts
  3. 3 Enter Length of one stock board (in), 96 inches is an 8 foot board. Common hardwood comes in 6, 8, 10 and 12 foot lengths.
  4. 4 Enter Saw kerf (in), About 1/8 inch on a table saw blade and 3/32 inch on a circular saw.
  5. 5 Enter End trim per board (in), The amount squared off each end of a rough board before it can be measured and cut.
  6. 6 Enter Waste allowance (%), Ten percent for clear stock, up to twenty when grain has to match or the grade is low.
  7. 7 Press Calculate. You get Whole boards before waste, Boards to buy, Total length bought, Length left over, Estimated yield, Board feet if the stock is 2x4, and every intermediate step stays visible under "How is this calculated?"
  8. 8 Change one number at a time to see what moves the result, that is usually the most useful thing a calculator can tell you.

Worked examples

Real numbers run through this calculator. Open any example to load it into the form above and change it.

Table build with 14 parts

420 inches of parts, 14 cuts, 8 foot boards, table saw kerf, ten percent waste.

You enter

Total finished length of all parts
420 in
Number of parts
14
Length of one stock board
96 in
Saw kerf
0.13 in
End trim per board
1 in
Waste allowance
10%

You get

Whole boards before waste
5
Boards to buy
6
Total length bought
576.00 in
Length left over
154.25 in
Estimated yield
73.2%
Board feet if the stock is 2x4
21.00 bf

Five boards before waste, six to buy.

Open this example in the calculator โ†’

Shelving in 1x12

300 inches of shelf lengths, 10 parts, 8 foot boards with a circular saw kerf.

You enter

Total finished length of all parts
300 in
Number of parts
10
Length of one stock board
96 in
Saw kerf
0.09 in
End trim per board
1 in
Waste allowance
15%

You get

Whole boards before waste
4
Boards to buy
5
Total length bought
480.00 in
Length left over
179.06 in
Estimated yield
62.7%
Board feet if the stock is 2x4
17.50 bf

Four boards before waste, five to buy with the higher allowance.

Open this example in the calculator โ†’

Oak parts that must match

360 inches of visible parts, 12 cuts, 8 foot boards, twenty percent waste for grain matching.

You enter

Total finished length of all parts
360 in
Number of parts
12
Length of one stock board
96 in
Saw kerf
0.13 in
End trim per board
1 in
Waste allowance
20%

You get

Whole boards before waste
4
Boards to buy
5
Total length bought
480.00 in
Length left over
118.50 in
Estimated yield
75.3%
Board feet if the stock is 2x4
17.50 bf

Grain matching is the hidden cost on a visible project.

Open this example in the calculator โ†’

Frequently asked questions

What is saw kerf and how much does it cost me?
Kerf is the width of the material the blade removes, and it is not sawdust you get back. A standard table saw blade is about 1/8 inch, and a circular saw is about 3/32 inch. On a cut list with twenty cuts that is two and a half inches of length gone before you have made a single mistake, which is why kerf belongs in the estimate.
How many boards will my cut list need?
Add the finished lengths, add one kerf per part, divide by the usable length of one board, then add a waste allowance and round up. A cut list totalling 420 inches of parts with 14 kerfs and 8 foot boards lands at five boards before waste, or six to buy. The tool above does the arithmetic for the exact figures you enter.
Why does this estimate sometimes ask for more boards than I need?
Because it assumes part lengths accumulate end to end, with no nesting. Real layouts put short parts into the offcuts of long ones, so the arithmetic can overstate the requirement by a whole board on a list with many short parts. Treat it as a ceiling. If the estimate says six boards and your own layout says five, trust your layout.
Should I allow for defects in a cut list?
Yes, and the allowance depends on the grade. Clear or select grade stock has little waste in it, and ten percent covers squaring and miscuts. A lower grade with knots, checks and wane can lose a fifth of its length to defects, so use twenty percent or plan around the defects on a layout sheet first.

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Terms used here

Short, plain-language definitions of the words this calculator uses.

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