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Sheet Yield Calculator

Work out which sheet size cuts the cards or inserts you want, how many fit on one sheet, and how much paper is left over.

Choosing a sheet is a nesting problem, not a conversion. You know the finished size you want; what you need to know is whether it comes out of A4, Letter or a 12 by 12 inch sheet, how many you get from each sheet, and what is left on the guillotine afterwards. This calculator answers those three questions and reports the trim allowance you have between pieces, so a cut that looks fine on paper is not the one that eats your last millimetre.

At a glance

What you enter
Finished piece width, Finished piece height, How many pieces do you need, Sheet size, Custom sheet width, Custom sheet height, Trim between pieces, Smallest usable offcut strip
What you get
Pieces from one sheet, Sheets to buy, Pieces from those sheets, Spare pieces, Sheet area used, Offcut as a share of the sheet, Offcut per sheet, Spare paper on the tighter direction, Trim through the layout on the tighter direction, The gap keeps the full yield, Pieces with no gap at all, Spare strip is wide enough to keep, Offcut across the job, Paper to buy, Rotated orientation is better
Formula shown
Yes, every step, right below your results.
Cost and privacy
Free, no account needed, and nothing you type is stored.

See worked examples โ†“ Read the FAQ โ†“ Share this calculator โ†“

The shorter side of the card or insert you want.

The longer side of the card or insert you want.

Sheet size

Custom uses the width and height below.

Only used when the sheet size above is set to Custom.

Only used when the sheet size above is set to Custom.

Paper left between two pieces so the cut is clean. The A series tiles exactly, so a card cut from A4 has almost no spare paper and adding a gap here drops the yield. Leave it at zero for A sizes and set two or three millimetres only when the sheet size allows it.

An offcut counts as reusable when at least one of its dimensions reaches this width.

Reset

Results are estimates for general information only, always verify with a professional or official source before acting on them.

How to use the Sheet Yield Calculator

  1. 1 Enter Finished piece width (mm), The shorter side of the card or insert you want.
  2. 2 Enter Finished piece height (mm), The longer side of the card or insert you want.
  3. 3 Enter How many pieces do you need
  4. 4 Enter Sheet size, Custom uses the width and height below.
  5. 5 Enter Custom sheet width (mm), Only used when the sheet size above is set to Custom.
  6. 6 Enter Custom sheet height (mm), Only used when the sheet size above is set to Custom.
  7. 7 Enter Trim between pieces (mm), Paper left between two pieces so the cut is clean. The A series tiles exactly, so a card cut from A4 has almost no spare paper and adding a gap here drops the yield. Leave it at zero for A sizes and set two or three millimetres only when the sheet size allows it.
  8. 8 Enter Smallest usable offcut strip (mm), An offcut counts as reusable when at least one of its dimensions reaches this width.
  9. 9 Press Calculate. You get Pieces from one sheet, Sheets to buy, Pieces from those sheets, Spare pieces, Sheet area used, Offcut as a share of the sheet, Offcut per sheet, Spare paper on the tighter direction, Trim through the layout on the tighter direction, The gap keeps the full yield, Pieces with no gap at all, Spare strip is wide enough to keep, Offcut across the job, Paper to buy, Rotated orientation is better, and every intermediate step stays visible under "How is this calculated?"
  10. 10 Change one number at a time to see what moves the result, that is usually the most useful thing a calculator can tell you.

Worked examples

Real numbers run through this calculator. Open any example to load it into the form above and change it.

A6 cards cut from A4

Fifty A6 cards at 105 by 148 millimetres from A4 sheets with no gap between pieces.

You enter

Finished piece width
105 mm
Finished piece height
148 mm
How many pieces do you need
50
Sheet size
1
Custom sheet width
0 mm
Custom sheet height
0 mm
Trim between pieces
0 mm
Smallest usable offcut strip
25 mm

You get

Pieces from one sheet
4
Sheets to buy
13
Pieces from those sheets
52
Spare pieces
2
Sheet area used
99.7%
Offcut as a share of the sheet
0.3%
Offcut per sheet
210.00 sq mm
Spare paper on the tighter direction
0.00 mm
Trim through the layout on the tighter direction
0.00 mm
The gap keeps the full yield
1
Pieces with no gap at all
4
Spare strip is wide enough to keep
0
Offcut across the job
2,730.00 sq mm
Paper to buy
0.81 sq m
Rotated orientation is better
0

Two by two is four cards per sheet, so fifty cards needs 13 sheets. The A series tiles exactly, so the spare paper on the tighter direction is zero and nothing is left over except a single millimetre of height.

Open this example in the calculator โ†’

The same cards with a three millimetre gap

The same A6 cards from the same A4 sheet, with three millimetres between pieces.

You enter

Finished piece width
105 mm
Finished piece height
148 mm
How many pieces do you need
50
Sheet size
1
Custom sheet width
0 mm
Custom sheet height
0 mm
Trim between pieces
3 mm
Smallest usable offcut strip
25 mm

You get

Pieces from one sheet
2
Sheets to buy
25
Pieces from those sheets
50
Spare pieces
0
Sheet area used
49.8%
Offcut as a share of the sheet
50.2%
Offcut per sheet
31,290.00 sq mm
Spare paper on the tighter direction
62.00 mm
Trim through the layout on the tighter direction
65.00 mm
The gap keeps the full yield
1
Pieces with no gap at all
2
Spare strip is wide enough to keep
1
Offcut across the job
782,250.00 sq mm
Paper to buy
1.56 sq m
Rotated orientation is better
1

The yield collapses from four cards to two, because a second A6 card plus a two millimetre gap needs 212 millimetres and A4 is 210 wide. Any gap at all costs you half the yield on this particular combination, which is the tightest common card layout there is.

Open this example in the calculator โ†’

A custom insert for a box

Ninety inserts at 90 by 55 millimetres on a custom 320 by 450 millimetre sheet.

You enter

Finished piece width
90 mm
Finished piece height
55 mm
How many pieces do you need
90
Sheet size
8
Custom sheet width
320 mm
Custom sheet height
450 mm
Trim between pieces
2 mm
Smallest usable offcut strip
20 mm

You get

Pieces from one sheet
21
Sheets to buy
5
Pieces from those sheets
105
Spare pieces
15
Sheet area used
72.2%
Offcut as a share of the sheet
27.8%
Offcut per sheet
40,050.00 sq mm
Spare paper on the tighter direction
46.00 mm
Trim through the layout on the tighter direction
48.00 mm
The gap keeps the full yield
0
Pieces with no gap at all
24
Spare strip is wide enough to keep
1
Offcut across the job
200,250.00 sq mm
Paper to buy
0.72 sq m
Rotated orientation is better
0

A large trade sheet fits far more pieces than A4, which is why card manufacturers sell it cut to size.

Open this example in the calculator โ†’

Frequently asked questions

How many A6 cards can I cut from one sheet of A4?
Four, in a two by two layout. A4 is 210 by 297 millimetres and an A6 card is 105 by 148, so two cards fit across the width exactly and two fit down the height with a single millimetre to spare on the height. That is all the spare paper there is, because the A series tiles exactly by design: A4 is precisely four A6 sheets. A three millimetre gap between pieces drops the yield from four cards to two, which is what the gap flag on the results warns about.
What is the difference between yield and nesting?
Yield is what a guillotine produces: a straight grid of pieces, all cut with the same setup. Nesting is the best possible fit if you are prepared to mark out and cut each piece on its own. Nesting is always at least as good and often better, but it costs time and produces pieces that are harder to keep square. This tool reports the grid figure, which is the practical number for a print run, and the used area figure tells you how much you are leaving behind.
Why is US Letter not the same as A4?
US Letter is 216 by 279 millimetres and A4 is 210 by 297. Letter is slightly wider and noticeably shorter, and the difference is enough to change how many pieces fit. A layout designed for A4 usually still fits Letter but leaves a different offcut. If you sell in both markets, work out the yield on each sheet before you set a price, because the paper cost per finished piece is not the same.
How much trim allowance should I leave between cards?
It depends entirely on the sheet, and the honest answer for the A sizes is none. A4 gives exactly four A6 cards with a millimetre to spare, so a two or three millimetre gap between pieces costs you half the yield. On a larger trade sheet such as a 320 by 450 millimetre board there is real spare paper, and two or three millimetres between pieces is comfortable. Set the gap to whatever the sheet can actually afford, and check the gap flag on the results.
Should I count the offcut as waste?
Only the part of it you will never use. A strip that is 25 millimetres wide is a bookmark or a gift tag; a strip that is 3 millimetres wide is waste. This tool lets you set the narrowest strip worth keeping and then reports the offcut as an area so you can judge it. Card stock is the cheapest part of most paper projects, but the difference between sixty percent and ninety percent sheet use is real money over a season.

More money questions answered โ†’

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