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Card Size Calculator

Turn a folded card size into the flat sheet it is cut from, with the panel width, the finished size and the card stock to use.

A card is described by the size it finishes at, but it is printed and cut flat, and the flat size is larger by the number of panels. Get that wrong and a neatly designed bi-fold comes back from the printer with a short back panel. This calculator takes a standard card size and a fold style and returns the flat sheet, the panel width, the finished size in inches as well as millimetres, and the card weight that folds cleanly at that size.

At a glance

What you enter
Card size, Custom finished width, Custom finished height, Fold style, Card thickness, How many cards
What you get
Flat sheet width, Flat sheet height, Flat sheet width, Flat sheet height, Finished width, Finished height, Finished width, Finished height, Panel width, Diagonal of the flat card, Lightest stock for this fold, Heaviest stock for this fold, Score line recommended, Flat card area for the run, A4 sheets needed, as a floor
Formula shown
Yes, every step, right below your results.
Cost and privacy
Free, no account needed, and nothing you type is stored.

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Card size

Valued by the width in millimetres, so the choice is the measurement. Custom uses the two boxes below.

Only used when the card size above is set to Custom.

Only used when the card size above is set to Custom.

Fold style

One gsm is about one thousandth of a millimetre for uncoated card, so 300 gsm card is about 0.3 millimetres.

Reset

Results are estimates for general information only, always verify with a professional or official source before acting on them.

How to use the Card Size Calculator

  1. 1 Enter Card size, Valued by the width in millimetres, so the choice is the measurement. Custom uses the two boxes below.
  2. 2 Enter Custom finished width (mm), Only used when the card size above is set to Custom.
  3. 3 Enter Custom finished height (mm), Only used when the card size above is set to Custom.
  4. 4 Enter Fold style
  5. 5 Enter Card thickness (mm), One gsm is about one thousandth of a millimetre for uncoated card, so 300 gsm card is about 0.3 millimetres.
  6. 6 Enter How many cards
  7. 7 Press Calculate. You get Flat sheet width, Flat sheet height, Flat sheet width, Flat sheet height, Finished width, Finished height, Finished width, Finished height, Panel width, Diagonal of the flat card, Lightest stock for this fold, Heaviest stock for this fold, Score line recommended, Flat card area for the run, A4 sheets needed, as a floor, and every intermediate step stays visible under "How is this calculated?"
  8. 8 Change one number at a time to see what moves the result, that is usually the most useful thing a calculator can tell you.

Worked examples

Real numbers run through this calculator. Open any example to load it into the form above and change it.

A standard A6 bi-fold card

The everyday handmade greeting card, folded once.

You enter

Card size
105
Custom finished width
0 mm
Custom finished height
0 mm
Fold style
2
Card thickness
0.30 mm
How many cards
25

You get

Flat sheet width
210.30 mm
Flat sheet height
148.00 mm
Flat sheet width
8.28 in
Flat sheet height
5.83 in
Finished width
105.00 mm
Finished height
148.00 mm
Finished width
4.13 in
Finished height
5.83 in
Panel width
4.13 in
Diagonal of the flat card
257.16 mm
Lightest stock for this fold
200.00 gsm
Heaviest stock for this fold
300.00 gsm
Score line recommended
0
Flat card area for the run
0.78 sq m
A4 sheets needed, as a floor
13

Flat size 210.3 by 148 millimetres, which is an A5 sheet cut down by a whisker. The stock band is 200 to 300 gsm.

Open this example in the calculator โ†’

A 5 x 7 in bi-fold

The United States standard card, folded once.

You enter

Card size
127
Custom finished width
0 mm
Custom finished height
0 mm
Fold style
2
Card thickness
0.35 mm
How many cards
50

You get

Flat sheet width
254.35 mm
Flat sheet height
178.00 mm
Flat sheet width
10.01 in
Flat sheet height
7.01 in
Finished width
127.00 mm
Finished height
178.00 mm
Finished width
5.00 in
Finished height
7.01 in
Panel width
5.00 in
Diagonal of the flat card
310.45 mm
Lightest stock for this fold
200.00 gsm
Heaviest stock for this fold
300.00 gsm
Score line recommended
0
Flat card area for the run
2.26 sq m
A4 sheets needed, as a floor
37

Flat size 254.35 by 178 millimetres, which needs a 12 by 12 inch sheet or US Letter, not A4.

Open this example in the calculator โ†’

A custom gate fold invitation

A 140 by 140 millimetre square invitation with two flaps meeting in the middle.

You enter

Card size
0
Custom finished width
140 mm
Custom finished height
140 mm
Fold style
4
Card thickness
0.25 mm
How many cards
40

You get

Flat sheet width
420.50 mm
Flat sheet height
140.00 mm
Flat sheet width
16.56 in
Flat sheet height
5.51 in
Finished width
140.00 mm
Finished height
140.00 mm
Finished width
5.51 in
Finished height
5.51 in
Panel width
5.51 in
Diagonal of the flat card
443.19 mm
Lightest stock for this fold
120.00 gsm
Heaviest stock for this fold
220.00 gsm
Score line recommended
0
Flat card area for the run
2.35 sq m
A4 sheets needed, as a floor
38

Three panels of 140 millimetres plus a half millimetre of fold allowance, so a 420.5 millimetre flat width. That is wider than A3, so plan on a trade sheet.

Open this example in the calculator โ†’

Frequently asked questions

What size is an A6 card?
A6 is 105 by 148 millimetres, which is 4.13 by 5.83 inches. It is a quarter of an A4 sheet and the standard handmade greeting card size in Europe. Folded as a bi-fold it starts as an A5 sheet of 148 by 210 millimetres, which is exactly why the size is so convenient: one A5 sheet makes one A6 card with no waste.
What is the flat size of a 5 x 7 inch card?
A bi-fold 5 by 7 inch card is 10 by 7 inches flat, which is 254 by 178 millimetres, plus a fraction of a millimetre for the fold allowance. It does not come out of A4, because A4 is 210 by 297 millimetres and the flat card needs 254 millimetres of width. It does come out of US Letter, which is 216 by 279 millimetres, if you run the 10 inch dimension along the 279 millimetre side, or out of a 12 by 12 inch sheet with room to spare.
Why does my folded card finish narrower than the panel size?
Because the fold consumes a little of the panel width. Card has thickness, and the inside of the crease needs slightly more material than the outside, so the panel that wraps to the inside pulls in. The loss is roughly one card thickness per fold, which is about 0.3 millimetres on 300 gsm card. Cut the flat card a fraction wider than twice the finished width, and trim the second panel after folding if the design is sensitive to it.
What card weight should I use for a folded card?
For a bi-fold or greeting card, 250 to 300 gsm uncoated is the usual choice: heavy enough to stand up on a shelf and light enough to fold without cracking. Above 300 gsm, score the fold first. A tri-fold wants 150 to 250 gsm because three heavy panels spring open, and a gate fold wants the lighter end of that again. A single flat card has no fold, so it can be anything from 200 to 400 gsm.
Does grain direction matter for a folded card?
It matters more than any other choice on the page. Paper folds cleanly along the grain and cracks when folded across it, so the fold line should run parallel to the grain. On a bi-fold that means the grain runs down the height of the finished card. If you cut cards from a large parent sheet, the grain runs along the long side of the parent, so a bi-fold cut one way has the grain right and cut the other way has it wrong. Ask the supplier before you buy.

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